Quanzhou Womeng Intelligent Equipment Co., Ltd.
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Product Description
This production line realizes the combination of digitalization and refinement in production management. Use production management software to monitor and manage order management, production schedule, personnel scheduling, equipment status and other information in the production process in real time. Through big data analysis, optimize production planning and scheduling, reasonably arrange production tasks according to order priority, equipment capacity, raw material inventory and other factors, and improve equipment utilization and production efficiency. In terms of personnel management, the company has established an employee skill training and assessment system, provided targeted training courses according to the post needs and skill level of employees, conducted regular skill assessment, linked the assessment results with employee performance, and encouraged employees to continuously improve their business capabilities, so as to improve the overall operation level of the production line.
Product Info
| Product size | 25m*2.5m*3m(for reference only) |
| Product structure | Product structure: upper & lower tissue, cotton core (mix with SAP), cover sheet hydrophilic non-woven , ADL (Acquisitiondistribution layer) non-woven,leak guard hydrophobic non-woven back sheet,Waist band non-woven,color pattern sticker,elastic waist band, discarding sticker. |
| Control system | PLC control system,HMI Operating on the LED touch screen,Configure HDTV monitor |
| Drive system | Servo Drive(Easy to change size), timing belt and flat be |
| Tension system | Top tissue paper,bottom tissue paper,hydrophobic nonwoven(leg cuff),top nonwoven,ADL,back sheet,elastic nonwoven are adopt A&Blt are import products, and all the key parts, are import bearings. shaft active unwinding by inverter motor. |
| Safety system | It has safety device on the operating side, matched with urgent stop switch.High audio fan uses sound insulation or silencer. |
| Packaging system | according to customer requirements with palletizer machine (double push double exit ) adjustable |
| Materials corrective system | Materials corrective system: Adopt international famous brand deviation correction system |
| Power | 380V, 50HZ three phase five wire |
| Machine Capacity | 400KW (Excluding glue machine and air compressor) |
| Bleed pressure | 0.6-0.8Mpa (Air compressor needs to be prepared by customers) |
| Machine weight | 50 Tons approximately |
New breakthroughs in production efficiency and cost optimization
Quick cleaning and switching of equipment: Production line equipment is designed to facilitate quick cleaning and switching modes. When switching between different product specifications, the use of modular cleaning tools and rapid connection structure, technicians can complete the key parts of the equipment cleaning and parts replacement in a short time. For example, from the production of ordinary daily sanitary napkins to night and long models, the entire cleaning and switching process can be completed within 30 minutes, significantly reducing equipment downtime, improving production efficiency, and meeting the diversified needs of the market.
Energy recovery and reuse system: The energy recovery and reuse system is introduced to recover and transform the waste heat and pressure in the production process. For example, heat exchangers can be used to collect waste heat from drying processes and use it to heat raw materials or produce water, reducing energy consumption. Through the pressure recovery device, the residual pressure generated during the operation of the equipment is converted into electrical energy and fed back to the power supply system of the production line. It is estimated that the system can reduce the overall energy consumption of the production line by 15%-20% and effectively reduce the production cost.
Automatic sorting and recycling of defective products: Install automatic sorting equipment for defective products, and use image recognition and sensor technology to detect products on the production line in real time. Once defective products are found, such as dimensional deviation, absorption core displacement and other problems, the equipment will automatically sort them out immediately. At the same time, the defective products recycling system is equipped to repair and reuse the repairable defective products, and the defective products that cannot be repaired are classified and disassembled, and the raw materials are recycled to the corresponding link and re-put into production, improve the utilization rate of raw materials and reduce production costs.
Packaging and shipping
Exhibitions and partners
FAQ
Q1: Why choose our machine?
A: 1.we are professional factory with high quality and competitive price.
2. 24 Hours Online Service (after sales of before sales )
3. 12 Months quality warranty
4. Engineers available to service machinery overseas
Q2: How to operate and maintain the machine?
1. We will provide a professional technicist to you if you need .
2. Our technicist can help you till your workers can open machine well ( buyers need to pay the expenses for this technicist);
Q3: Do you have QC or any safety standards for machine?
Yes, we have established a highly strict quality control department to guarantee good quality.
Q4: How to find the matching accessories or wearing parts of the machine?
You can buy it from us with favorable price or from other place near you, most of our accessories and wearing parts are standard for you.
Q5:How much is this machine?
1. Please tell me what's the width of jumbo roll(parent roll) will you process?
2. Do you need embossing unit or printing unit?
3. What's the daily capacity of machine do you need?
3. Also, we could use color glue to make the paper more beatiful and attractive.