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Product Description
The production line improves the production efficiency by optimizing the production process. In the process of raw material compounding, after many process tests, the temperature, pressure and the amount and uniformity of glue are accurately regulated during the compounding, so that each layer of materials is firmly and smoothly bonded, which not only reduces the defective products caused by poor bonding, but also improves the compounding speed and the production efficiency is increased by 22%. In the diaper molding process, the mold is carefully designed and regularly maintained, and the shape and size of the mold are fine-tuned according to the production experience, so that it is more in line with the product design requirements, the molding process is more accurate and efficient, and the defective rate is further reduced. At the same time, according to the actual operating status of the equipment and the amount of order tasks, the production rhythm is reasonably planned to avoid excessive operation or long-term idle of the equipment, and further tap the capacity potential.
Product Info
Product size | 25m*2.5m*3m(for reference only) |
Product structure | Product structure: upper & lower tissue, cotton core (mix with SAP), cover sheet hydrophilic non-woven , ADL (Acquisitiondistribution layer) non-woven,leak guard hydrophobic non-woven back sheet,Waist band non-woven,color pattern sticker,elastic waist band, discarding sticker. |
Control system | PLC control system,HMI Operating on the LED touch screen,Configure HDTV monitor |
Drive system | Servo Drive(Easy to change size), timing belt and flat be |
Tension system | Top tissue paper,bottom tissue paper,hydrophobic nonwoven(leg cuff),top nonwoven,ADL,back sheet,elastic nonwoven are adopt A&Blt are import products, and all the key parts, are import bearings. shaft active unwinding by inverter motor. |
Safety system | It has safety device on the operating side, matched with urgent stop switch.High audio fan uses sound insulation or silencer. |
Packaging system | according to customer requirements with palletizer machine (double push double exit ) adjustable |
Materials corrective system | Materials corrective system: Adopt international famous brand deviation correction system |
Power | 380V, 50HZ three phase five wire |
Machine Capacity | 400KW (Excluding glue machine and air compressor) |
Bleed pressure | 0.6-0.8Mpa (Air compressor needs to be prepared by customers) |
Machine weight | 50 Tons approximately |
Coordinated development with upstream and downstream industries
Deep cooperation with raw material suppliers: sanitary napkin production line enterprises have established deep cooperation with raw material suppliers. Through close communication and collaboration with suppliers, jointly develop and optimize raw materials to improve the quality and performance of raw materials. For example, working with non-woven suppliers to develop new ultra-soft, highly breathable non-woven materials; Cooperate with polymer water absorbent resin supplier to improve water absorption ratio and water retention performance of water absorbent resin. At the same time, through long-term cooperation with suppliers, to ensure the stable supply of raw materials, reduce raw material procurement costs, improve the economic benefits of enterprises.
Close cooperation with downstream customers: Maintain close cooperation with downstream customers (such as sanitary napkin brands, distributors, etc.). Through in-depth understanding of customer needs and market feedback, we provide customers with customized production line solutions and product production services. For example, according to the customer's brand positioning and market demand, to design personalized sanitary napkin product packaging and functions for customers; According to customer's production scale and production plan, provide customers with reasonable production line configuration and production process suggestions. Through close cooperation with downstream customers, enterprises can better meet market demand, improve customer satisfaction, and achieve sustainable development of enterprises.
Packaging and shipping
Exhibitions and partners
FAQ
Q1: Why choose our machine?
A: 1.we are professional factory with high quality and competitive price.
2. 24 Hours Online Service (after sales of before sales )
3. 12 Months quality warranty
4. Engineers available to service machinery overseas
Q2: How to operate and maintain the machine?
1. We will provide a professional technicist to you if you need .
2. Our technicist can help you till your workers can open machine well ( buyers need to pay the expenses for this technicist);
Q3: Do you have QC or any safety standards for machine?
Yes, we have established a highly strict quality control department to guarantee good quality.
Q4: How to find the matching accessories or wearing parts of the machine?
You can buy it from us with favorable price or from other place near you, most of our accessories and wearing parts are standard for you.
Q5:How much is this machine?
1. Please tell me what's the width of jumbo roll(parent roll) will you process?
2. Do you need embossing unit or printing unit?
3. What's the daily capacity of machine do you need?
3. Also, we could use color glue to make the paper more beatiful and attractive.