Quanzhou Womeng Intelligent Equipment Co., Ltd.
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New Model Efficient Frequency Adult Diaper Production Line Export to Southeast Asia
Product Description
The production line is unique in the quality control configuration. The raw material testing area is equipped with professional tensile testing machine, air permeability tester and other equipment to test the strength and air permeability of each batch of non-woven fabric, and test the water absorption ratio and water retention capacity of the water absorption core to ensure the quality of raw materials is up to standard. In the production process, the online visual inspection system is installed in each key process, and the high-definition camera is used to monitor the appearance of the product in real time, which can accurately identify the smallest defects, such as pinholes, missing materials, etc. In terms of size control, the laser ranging sensor is used to monitor the product size in real time, and once there is a deviation, the system immediately feedback and automatically adjust the equipment parameters. The finished product inspection area is equipped with a simulated wearing test device to simulate the use of the diaper under the condition of human movement and test its leak-proof performance. In addition, odor detection equipment is also introduced to ensure that the product has no odor, multidimensional protection of product quality, and the defective rate is strictly controlled within 0.05%.
Product Info
| Product size | M: 680X450 L: 800X650 XL: 950X760(Customixed according to customer requirement) |
| Product structure | Product structure: upper & lower tissue, cotton core (mix with SAP), cover sheet hydrophilic non-woven , ADL (Acquisitiondistribution layer) non-woven,leak guard hydrophobic non-woven back sheet,Waist band non-woven,color pattern sticker,elastic waist band, discarding sticker. |
| Control system | PLC control system,HMI Operating on the LED touch screen,Configure HDTV monitor |
| Drive system | Servo Drive(Easy to change size), timing belt and flat belt are import products, and all the key parts, are import bearings. |
| Tension system | Top tissue paper,bottom tissue paper,hydrophobic nonwoven(leg cuff),top nonwoven,ADL,back sheet,elastic nonwoven are adopt A&B shaft active unwinding by inverter motor. |
| Safety system | It has safety device on the operating side, matched with urgent stop switch.High audio fan uses sound insulation or silencer. |
| Packaging system | according to customer requirements with palletizer machine (double push double exit ) adjustable |
| Materials corrective system | Materials corrective system: Adopt international famous brand deviation correction system |
| Power | 380V, 50HZ three phase five wire |
| Machine Capacity | 400KW (Excluding glue machine and air compressor) |
| Bleed pressure | 0.6-0.8Mpa (Air compressor needs to be prepared by customers) |
Quality control system upgraded
Multi-dimensional quality testing: Build a multi-dimensional quality testing system covering physical properties, chemical indicators, microbial testing, etc. In the production process, the raw materials are strictly inspected, each piece of finished product is sampled one by one, and key indicators such as the absorption speed, leak-proof performance, pH value and the total number of bacterial colonies are comprehensively controlled to ensure that product quality meets or even exceeds industry standards.
Quality risk early warning: Use big data analysis and artificial intelligence algorithm to conduct real-time analysis of quality data in the production process. Once the quality index is found to deviate from the normal range, the system immediately issues an early warning to predict potential quality risks in advance. Enterprises can adjust the production process parameters in time, take corrective measures, eliminate quality problems in the bud, and effectively reduce the rate of defective products and quality costs.
Certificates
Packaging and shipping
Exhibitions and partners
Environmental protection and sustainable development
Green raw material application: The production line actively ADAPTS degradable and renewable green raw materials, such as non-woven fabrics and absorbent resins based on corn starch and bamboo fiber. Through the production of environmentally friendly adult diapers, enterprises can not only meet the demand of consumers for green products, comply with the market trend of environmental protection, but also avoid restrictions due to environmental problems and win more market opportunities in the current environmental protection policy.
Energy saving and emission reduction process innovation: in-depth innovation in the production process, the use of advanced energy saving technology and emission reduction measures. For example, reducing energy consumption by optimizing drying processes; Using new sewage treatment technology, reduce production wastewater discharge. Enterprises in the production process to fulfill social responsibilities, establish a good corporate image, to contribute to sustainable development.
FAQ
Q1.When can I get the price?
A:We usually quote within 24 hours after we get your inquiry.If you are urgent to get the price,please tell us by Email so that we will take your inquiry as the first priority.
Q2.How can I get a sample to check your quality?
A:After price confirmation,we sincerely invite you to our factory to check our operation and production.
Q3.Can you do the machine's appearance design for us?
A:Of course.We have a professional team with rich experience in machine's appearance design and manufacturing.Machine structure design is according to the products that you want to produce.
Q4.What's your after sale service?
A:When machine is delivered from our factory,we'll apply the visa for our engineers to your country.As soon as the machine arrives in your factory,we'll assign them to go immediately.You can also assign your staff to our factory to learn.
Q5.Could you also supply raw materials?
A:Yes,surely we can.We have long term cooperation with many raw materials suppliers.They can provide us good quality and good price.This is in our service chain
IF you want to know anything else,please contact us!